Discover how Mountain View Dairy designed a fully enclosed feed center to improve safety, boost feeding efficiency, and reduce feed shrink from 8% to 2%. Insights were shared as part of the Real Producer Exchange: Greg Nye’s Dairy Insights. This included Greg Nye and his real-world dairy experience.
Real Producer Exchange: Greg Nye
Timestamps:
Greg Nye introduces himself and Mountain View Dairy, where he manages three facilities and associated farm ground. Included in this Real Producer Exchange episode is Greg Nye’s outline of the feed center’s design and construction timeline. He also identified the three key benefits: reduced shrinkage, improved ration consistency, and enhanced employee safety. (1:41) Notably, these topics are covered in the Real Producer Exchange: Greg Nye’s Dairy Insights.
Greg explains how external receiving and intentionally separated traffic flows eliminate cross-traffic between loaders and delivery trucks. This significantly improves safety and efficiency. In addition, Real Producer Exchange: Greg Nye reveals the group’s discussion about early design considerations and lessons learned from other operations. Furthermore, it shows how “R&D” (rob and duplicate) helped shape the final layout of the facility. (2:32)
Scott and Walt introduce footage showing how feeds are received, stored, and staged. During the Real Producer Exchange interview, Greg Nye walks through the grain elevator, unloading, conveyor systems, bay storage, and handling efficiencies. These processes minimize ingredient touches. (5:03) Furthermore, Real Producer Exchange: Greg Nye’s Dairy Insights explore these operational strategies in greater detail.
Greg explains how strategic ingredient placement and facility layout shorten cycle time for high-use ingredients. Meanwhile, he describes how to maintain flexibility for premixes and specialty feeds. On this Real Producer Exchange, Greg Nye goes into inventory management strategies, including rotating bins, tracking shrinkage, and maintaining ingredient freshness. (6:32)
The conversation shifts to dust control and shrink reduction, highlighting the enclosed facility design and the use of an industrial baghouse system to recapture nutrients. Feed processing is simplified by reducing complex operations to just a few controls. This Real Producer Exchange segment featuring Greg Nye highlights the impact of reducing corn handling to a single touch. It also shows how it accelerated ROI. (8:28)
Finally, Greg discusses ration delivery innovations, including feed staging on conveyors and a custom delivery box that allows multiple loads to be staged and delivered efficiently. Learning from other operations and refining those ideas to fit their scale proved essential during the Real Producer Exchange episode with Greg Nye. This played a critical role in designing a system that maximizes efficiency without sacrificing flexibility. (15:08) As a result, the Real Producer Exchange: Greg Nye’s Dairy Insights show how innovative approaches can benefit modern dairies.
As we look ahead, join us for the next Real Producer Exchange, following the conversation with Greg Nye, on Tuesday, February 17, 2026. This episode features Skylar Gerke, an Arizona dairyman with Midwestern roots. Skylar brings a unique perspective on what it’s like to transition from Midwest dairying to operating in the West. Registration is now open at balchem.com/real-science or agproud.com/real-producer. And as always, thank you to Walt for riding shotgun once again, and to our loyal listeners—thanks for being part of the journey. (20:39) In summary, Real Producer Exchange: Greg Nye’s Dairy Insights provides valuable learnings for dairy producers.
Conclusion
Please subscribe and share with your industry friends. Invite more people to join us at the Real Science Exchange virtual pub table. In addition, reflecting on innovations in milk and related products’ future, please be sure to register for our upcoming Real Science Lecture Series webinars. For a deeper look into industry innovations, don’t miss out on Real Producer Exchange: Greg Nye’s Dairy Insights episodes!
Finally, if you want one of our Real Science Exchange t-shirts, screenshot your rating, review, or subscription, and email a picture to anh.marketing@balchem.com. Include your size and mailing address, and we’ll mail you a shirt.